Every tag mapped to equipment and process
OPC UA / Modbus / MQTT integration, unified asset model and metric definitions
The 3D model is the shell; the twin exists once data flows in. We connect OPC UA, Modbus, MQTT and business databases, build a unified asset model and metric definitions, and map tags to equipment and equipment to process, so every value has a defined place and meaning in the model.
Our approach
One team scopes, executes and retests; conclusions are delivered as evidence, not checklists.
Asset model before data integration
Equipment hierarchy, attributes and relationships are defined to ISA-95 first; tags are then attached, so incoming data always has a home.
Metrics consistent with data governance
Energy, throughput and OEE in the twin reference the enterprise data standard and match BI reports.
Integration must not affect production
Read-only collection, edge buffering and tiered sampling rates add no load to the production network.
Deliverables
Unified asset model
Equipment hierarchy, attributes, relationships and coding, with tag mapping table.
Data integration layer
Protocol adapters, edge collection, time-series storage and quality monitoring.
Metric definitions and calculation
Definitions, calculation logic, refresh frequency and owners.
How we deliver
Four stages, each with defined inputs, outputs and a client sign-off.
Source inventory
Protocols, tags, business systems and network conditions.
Model and mapping design
Asset model, tag mapping, metric definitions.
Integration
Collector deployment, mapping configuration, data validation.
Stability check
Completeness and latency tests, handover.
Frequently asked questions
Notes on scope, execution and delivery standards. Contact us for anything not covered here.
OPC UA, OPC DA, Modbus TCP / RTU, MQTT, BACnet and the proprietary protocols of mainstream PLCs via edge gateways. Business data arrives through databases, APIs or message queues.
Start from where you stand
Security, data and AI each start with a review of where you stand. The report and its findings are yours, whether or not the engagement continues.